Foam Board parts and tool organizer build...

augernaught

Augernaught
I can not help but think that many people are in the same situation as I am:

I don't have a dedicated space or "work shop" to fabricate my FT inspired DTF builds,
and I end up doing it on the dining room table.........

Anyone who has had to do that knows what a mess it can become
when everything is laying around on your work-surface
when you are trying to fabricate bigger pieces like a wing or fuselage,
not to mention putting all the bigger pieces together in the end!

I searched around for some tackle box type organizers, and "toy" bin & shelf/bucket organizers,
but they were either too small, too big, too expensive, or just not what I needed or wanted.

Just then I looked over at this HUGE stack of DTF board I have acquired,
straightened out, and the thought hit me: what can I do with that stuff and some hot glue?

This is what I came up with, and if you engineer it correctly,
it will hold an amazing amount of weight and "stuff".
Just be sure to arrange gussets under the heavy load bearing shelves!

You truly can not put out a "plan" in PDF style for something like this,
because every builders needs are different, and to be honest,
I just started cutting foam and hot gluing things together as I went along.

The only thing I had in mind was to make it 10" deep. That way I managed
three shelves per one DTF board. That made the project quite thrifty,
at 4-5 boards, four glue sticks, 2 Xacto blades, and about three hours
of build-as-you-go design time. I figure it cost me $8 US. (YMMV)
It did a good job of using up all the scrap pieces I had laying around too!

This idea also lends itself to a desk-top organizer if you just fabricate
the top portion to use on your work surface, or a dresser drawer type storage
unit to hold shoe boxes full of all the junk we builders collect so very quickly!
(both of which I intend to fabricate very soon!)

This unit is 24"H x 20"W x 10"D with hand-hold cutouts to make it easy to move around.
It has a channel cut all the way down in the corner and through the shelves and drawer
to accommodate longer things like dowels, rods, a yard stick, arrow shafts, etc,
and will sit to the right of my chair next to my dining room table.

This will put the top shelf, which holds my most common and needed tools/glues etc.,
right at arms reach, and will encourage me to maintain a clear work surface.

I highly recommend the MinWax treatment to protect your investment in time and effort,
should you decide this project suits your needs. I intended to paint it also,
but lost my nerve after seeing how long the MW treatment took me
after it was completely assembled???

PS: GOD help me to post all the pics! (or i will look like a fool!...)
 

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augernaught

Augernaught
Well thank you, xuzme720!

I figured if this DTF board was strong enough to build a plane that actually flies,
it should be strong enough to hold a few building tools and supplies also?
 

xuzme720

Dedicated foam bender
Mentor
The other side of this is, if it works the way you want it to, what's to stop you from building a stronger, longer-lasting one out of thin ply? Use the foamboard as an easily modified test bed to try the design for a while, iron out any changes you need to make, then make a permanent one using the foamboard as a template for the layout to ply.
 

augernaught

Augernaught
The cost of materials, the fact I have no wood-working tools or skills to speak of to do a good job of it,
and my lack of patience and fund$ prohibit any attempt of doing that at this time. (LOL??)

But don't let that stop you, xuzme720, from taking it to the next level!

I fabricated this on the same table that I built my FT Spitfire on.
I feel that makes it a good project for anyone that wants to hone their Xacto board-cutting
skills before they attempt a build like the FT Spitfire.

(selfish reason to post another pic of my Spit, MOOAAHHAHH!!!!)

But back to the point, just look at the mess on my building area...................
 

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augernaught

Augernaught
And I must add, the cabinet is much stronger than one might think.

It has had that weight on it for two months, yet with proper gussets under the shelves,
none of them, including the bottom drawers, have shown any sagging or binding as of yet :)

But I did put a HEAVY coat of MinWax on her after assembly.
That may have gone a long way to bond the paper to the foam.
 
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rockets4kids

Senior Member
I have made similar storage units out of cardboard. Hit up your local appliance store and you get as many large, double-thick panels of cardboard as you want for free. If you cover them with adhesive shelf/drawer liner, they actually don't look half bad.
 

augernaught

Augernaught
Not to mention, and as you can see, I am from Western NY.

Almost as far away as you can get in this state from New York city.
PLEASE do not think we are all like the people from "that city",
and believe me, the rest of us in NY don't care for them either!

Look what happened to J,J,C,D, and crew the closer they got to the "City"
and the NEAT show in the up-state region....

Most of NY is farm and dairy, and vinyards, but a LOT of Southern folk only need to hear "NEW YORK",
and that sets the story. They think we are ALL from that "City"

It could not be farther from the truth, as a matter of fact,
this is how I spend my lazy afternoons in NF............ (another selfish plug)

http://www.youtube.com/watch?v=lIfI_Cn1RQQ
 

xuzme720

Dedicated foam bender
Mentor
No worries, Auger. I was simply suggesting that, if someone needed something stouter, it could be done. I think the foamboard should work out just fine based on what you've told us!

I've spent a little time in Bedford, so I know better! Just upstate and not as west, but beautiful country there.
 
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augernaught

Augernaught
No worries, Auger. I was simply suggesting that, if someone needed something stouter, it could be done. I think the foamboard should work out just fine based on what you've told us!

I've spent a little time in Bedford, so I know better! Just upstate and not as west, but beautiful country there.

Aw hell, xuzme720
that was not directed at you!

Just something I have wanted to get off of my chest for ages!

I have been overseas twice, and trust me, the minute almost ANYBODY hears
New York, all they think about or "know" is that "city".

You know what? They think Texas is it's own country too?
And all you guys are horse riding cowboys wearing ten-gallon hats,
driving cattle down a valley all day, capping off your six-shooters!

I AM NOT JOKING!!! LOL? That is TRULY how they see things!

They just can not understand the idea of a "United States".
To most of them, it means several "countries", but just flying one flag. (?)

Then again, if you cut Texas off of a map and paste it over Europe,
Europe disappears under it.... ROTFLMAO!!!!!
 

xuzme720

Dedicated foam bender
Mentor
Yup, everything's bigger here in the Texas country. Plus, I'm originally from Florida. And I moved to Texas from Atlanta...
What was the question?
 

augernaught

Augernaught
I have made similar storage units out of cardboard. Hit up your local appliance store and you get as many large, double-thick panels of cardboard as you want for free. If you cover them with adhesive shelf/drawer liner, they actually don't look half bad.

Yes, no doubt in my mind that type of shipping/corrugated cardboard would be much stronger than DTF board.
Might be a bit harder to cut nicely though. I beg that stuff from the local shops every time I build a balsa plane.
I like to over-lay it on some 2" pink insulation foam because the price is right, and it lays flat if it don't get moisture
on it. I only fabricated my example from DTF board on that "what do you have on hand" principle.

That and the whole forum is based on DTF board too LOL!

Holds pins better too. The DTF has too many "ripples" in it to get a flat surface
compared to a good piece of appliance coro. Using just the 2"/3" pink board works,
but it is not cheap, and tears up a lot quicker without some good coro over it.
 

xuzme720

Dedicated foam bender
Mentor
I don't remember?

Something about Alaska being bigger than Texas, I think?
Alaska?!? Shoot I don't 'member nuthin' 'bout no 'laska! I 'member sumpin' 'bout we'uns bigger than Yer'up (that's Europe for the phonically challenged or those that don't speak "southern") ;)
 

whiskeyjack

Senior Member
I know how you feel augernaught. The folks I've talked to down south have no idea how how big Canada is. It takes a little over 24 hours to drive from Toronto to the Manitoba boarder; 24 hours and I'm still in my home Province.

While we are getting things off our chest, when my wife and I go down south for vacation (DR) I am often asked if I am American. When I say no, I am Canadian people look confused and say, well you sound American! (Just how do Americans sound anyway?)

It's funny you should mention Texas covering up Europe, Ontario would cover most of the USA's eastern seaboard and half of the midwest with a little left over. LOL!

Anyway, loved your storage idea. I re-used my grandaugthers plastic drawer set, works well too. WJ.
 

augernaught

Augernaught
Thanks WJ.

You just gave me an idea when you said plastic drawer set.

I have one of those old wooden floor stand VCR tape racks that is just some dowels
set between two rectangular side frames, and four levels high.
I lust looked it over and realized some clear plastic Tupper Wear style
covered food containers in different sizes would fit right on there and make a great storage rack,
and I would be able to see what parts were inside.
 

Rimmy

Member
I drew up some plans and laser cut a paint station out of foam for myself. I paint model miniatures as well, and I wanted a paint station made for my specific paint pots (I also mix my own paint, costs me a fraction of the norm) I still have the plans too. If i ever get the money, I'll be getting myself a laser cutter. way too much fun!