FT Edge 1080

Pieliker96

Elite member
I had scrapped this airframe long ago after gutting it for my DHC-4, but it was always bugging me that I never really finished the project - adding the EDF and giving it a cool paint scheme. With last year's combat wing retired and its electronics looking for a new home, I realized I had the perfect set of hardware for a high-performance take on the 1080:

Six metal-gear servos, twin 2836s for ~6kg total thrust, twin 3000 4s, and a 70mm fan. TWR should be well above 2 even without the fan.

1000016559.jpg


1000016561.jpg


A day's work on the hotel room floor yielded this pile of parts. I appreciate the speed build kits even more now.

Weight and structure will be the main concern. I'll be pushing a lot faster and heavier than a stock 540. I've got offcuts of pultruded carbon tubes from other projects that should give a stout spar, and I'll try to keep weight down by taking off paper wherever possible - the FT Edge fuselage is very overbuilt.

Another concern I have is the battery placement for CG. As I recall there isn't space over the wing for the batteries, so I had to cut into the wings and compromise the structure to fit them. I'm expecting the new setup to land the batts right on top of the spar area, so I'll have to figure out big-time ballasting or mounting below the wing if landing gear placement allows. I could also put one battery ahead of and one behind the spar, but that feels really goofy and would screw with the principal MOI axes, which I'd have to think about for a good bit to figure out if I care or not.

Goal is to start assembly tomorrow and maiden by the end of FF25.
 

Mr Man

Mr SPEED!
I had scrapped this airframe long ago after gutting it for my DHC-4, but it was always bugging me that I never really finished the project - adding the EDF and giving it a cool paint scheme. With last year's combat wing retired and its electronics looking for a new home, I realized I had the perfect set of hardware for a high-performance take on the 1080:

Six metal-gear servos, twin 2836s for ~6kg total thrust, twin 3000 4s, and a 70mm fan. TWR should be well above 2 even without the fan.

View attachment 251657

View attachment 251658

A day's work on the hotel room floor yielded this pile of parts. I appreciate the speed build kits even more now.

Weight and structure will be the main concern. I'll be pushing a lot faster and heavier than a stock 540. I've got offcuts of pultruded carbon tubes from other projects that should give a stout spar, and I'll try to keep weight down by taking off paper wherever possible - the FT Edge fuselage is very overbuilt.

Another concern I have is the battery placement for CG. As I recall there isn't space over the wing for the batteries, so I had to cut into the wings and compromise the structure to fit them. I'm expecting the new setup to land the batts right on top of the spar area, so I'll have to figure out big-time ballasting or mounting below the wing if landing gear placement allows. I could also put one battery ahead of and one behind the spar, but that feels really goofy and would screw with the principal MOI axes, which I'd have to think about for a good bit to figure out if I care or not.

Goal is to start assembly tomorrow and maiden by the end of FF25.
Looking good! I too understand why Speed Build kits sell when there are still plans…
 

Pieliker96

Elite member
1000016601.jpg

1000016602.jpg


Wing!

I also realized why the FT Edge wing is naturally weak for upright flight. Usually the box spars get glued to the top of the wing which doubles up the compression side. On this wing they glued it to the bottom so they could recess the servos. Nothing a few carbon tubes can't fix!

1000016603.jpg

Spar shown in upright orientation
 

Pieliker96

Elite member
Implementing some mechanical design to make assembly / disassembly easier. Nylon thumb screws and press-in inserts plus 3d prints make structural connections easy and reliable.

1000017056.jpg


1000017058.jpg


1000017059.jpg


I'm also integrating connectors between components so there aren't any wires to plug in - or, that they plug themselves in during assembly. Eventually I want to do this with the wings as well (MPX connectors + XT60s), and ditch the rubber bands for 3 or 4 bolts per side - the goal being able to have the wings, both fuselages, and EDFs all seperate, then assemble only with thumb screws, without having to plug in any wires.

1000017045.jpg


1000017051.jpg


Up to a 3.2kg / 7.1lb flying weight. Not a light bird. WCL is around 15.
 
Last edited:

Houndpup Rc

Legendary member
Implementing some mechanical design to make assembly / disassembly easier. Nylon thumb screws and press-in inserts plus 3d prints make structural connections easy and reliable.

View attachment 252010

View attachment 252011

View attachment 252012

I'm also integrating connectors between components so there aren't any wires to plug in - or, that they plug themselves in during assembly. Eventually I want to do this with the wings as well (MPX connectors + XT60s), and ditch the rubber bands for 3 or 4 bolts per side - the goal being able to have the wings, both fuselages, and EDFs all seperate, then assemble only with thumb screws, without having to plug in any wires.

View attachment 252013

View attachment 252014

Up to a 3.2kg / 7.1lb flying weight. Not a light bird. WCL is around 15.
Man! That thing is amazing!