Looks like my electronics are here, so I'm going to work on finishing this up tonight. For now, I'm going to be posting up the first set of the build walk-through pics.
Cut out your wing. Poke holes for your BBQ Skewers as marked on plans. Make the two creases on the wing bend lines. Remove paper from everywhere marked. Cut your leading and trailing edge bevels. I'm going about a half an inch on my bevels. Without the paper layer they're very easy to cut. They could also be sanded in. Cut your aileron bevel. Glue on the spar as shown. It's centered between the two wing bend points.
end points.
Make some practice folds to make sure it all looks good.
Then glue it together. I put glue on the leading edge crease, the trailing edge bevel, and the spar.
Reach in with your knife and cut the spar. Don't cut into the wing, just the spar, as we want the wing to bend a bit.
Squirt some glue into the crack you just made, put the center section flat on the table, and use the provided dihedral gauge. Hold until dried. Repeat for the other wing.
Now were going to do a similar process to glue the two halves together. A bit of tape makes this easy.
Add glue and hold the center sections flat onto the table. The only bends in the top wing are the ones we did above.
Completed Top Wing:
The bottom wing is almost identical, except there's a servo to contend with, and it bends in the middle rather than two places. Use the same dihedral gauge.
Cut out and add bevels to your elevator and rudder. Forgot to take a pic of the rudder, but it's not any different. Refer to the plans for what to bevel.
Glue the two pieces together making sure that the vertical stabilizer is straight and at 90 degrees. The slots hold things together pretty well, but it's always best to make sure.
After your wings and tail pieces are finished move on to the fuselage sections:
First step is to flip it over and add a bit of tape. There are several pieces that will be discarded, but for now I like to leave them in place to help keep everything square. The tape helps keep them from falling out.
Go ahead and clear out all of your cavities and remove all the paper as shown in the plans. When removing paper, follow the lines on the plans. Cut very shallowly, just enough to get through the paper, you don't want deep cuts where the paper is being removed. Leave the gunports alone for now, they also add strength.
Start adding a bit of a bend to the front fuselage sections. I just use my fingers, with the paper removed it naturally want to curl, help it along a bit until the curve matches the top fuse plate.
Where I cut the paper to remove it, I like to add a bit of tape for extra insurance. Don't know if this is needed or not.
Do some test fitting, then fold one fuse side up and glue it into place. Make sure it's at 90 degrees and that the curves at the front and the back are held in place. This is a B fold. The fuse sides fold "Beside" the middle plate.
Once it's dried I like to go back and add some glue along the joint. Remove the excess with a piece of scrap foam. This is a lightweight build, with a lot of foam removed, the glue helps out when things are this light weight.
Take a strip of blank paper and tape it over the gun port. When the fuse is assembled, you'll pull the foam out of the gunport slot and this paper will be visible in the background.
Cut out and glue the power pod mount. This is also a B fold.
Glue the mount into the front of the fuselage. Also go ahead and test fit your power pod. If you're using a large motor where the wires don't fit through the firewall you'll want to make cuts so things fit now.
If you will be installing the bottom hatch rather than leaving the space between cowl and wing open, cut and glue this support into place. It sits on the nose of the fuse directly below the power pod mount.
Test fit your wing and assembled tail section. The should both just fit into their respective slots. Make sure everything is lining up.
Once stuff looks good glue in the wing, and then glue the rear fuse stabilizer. Use a table to help keep everything square.
Once the stabilizer has dried, glue on the tail. This is your last chance to adjust things so that the wing and horizontal stabilizer are even. You can also now remove the junk pieces from the fuse. The flaps of paper that are left get glued down over the edges of the foamboard. These really add a lot of stiffness.
Cut out and glue in your formers. Their location will be labeled on the plans.