jolfstn74
Active member
Hi! It's rainy as hell,and I decided that's the needed opportunity I needed to rectify a surprising weak point in the aircraft. Unable to leave well enough alone,I decided to paint the plane,and before I did that,removed all the stickers. Much to my chagrin,I found it was stickers and stickers only that was being used as the rudder hinge! The plane is $130 so to a point had to be built down to a price,this must be one of those failure mode compromises. I sanded the body and wings, painted on a slurry of polyurethane matte and corn starch,sanded that,decorated the craft then used powerful Mylar tire patch discs to replace the hinge,then thought the better of it. Using tongue depressors, Kabab skewers a Dremmel with a variety of implements. A series of photos will follow my progress. Using the skewer as the pivot, I cut down the tongue depressors to use as hinge,and sealed each part with polyurethane. I cut the tongue depressors into about 1.5inx 1/4in little "fat matchsticks" (this will be obvious in the photos) and drilled holes the diameter of the skewer. The length of the skewer were determined by the length of the connection area on the tail. I glue the fat matchstick to the top inside of the rudder, not drilled through but indented, glued the skewer to this and made wood washers out of the tongue depressors, drilled through and then sanded to the outer diameter, assembled the whole mess and trimmed and adjusted for better, freer rudder response than I was getting with stickers. it looks a little crude and adds a tiny bit of weight, but overall I'm not entirely disgusted with the result.
Attachments
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1 rudder materials.jpg183.6 KB · Views: 0
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2 rudderpivotmeasure.jpg172.7 KB · Views: 0
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3 cuttingskewer.jpg174.3 KB · Views: 0
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4 cuttinghinge.jpg231.2 KB · Views: 0
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5 grindinghingegrommet.jpg494.6 KB · Views: 0
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6 hingeassembly.jpg193.4 KB · Views: 0
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7 hingeassembly1.jpg512.7 KB · Views: 0
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8 assembledinstalled.jpg175.4 KB · Views: 0