I've had a lot of things go wrong that have never gone wrong before. I took it out for another flight and thanks to having an audience gather at the park, it turned into a 15 minute airshow of rolls, loops, stalls, inverted flights, high speed passes, and split-S. Everything worked great, and it is surprising just how agile this thing is, despite its primary function to be an FPV cruiser. After landing, I was using the iNav OSD menu to mess with some of the PID gains, Save and Reboot... and the two wing servos freak out a little as they always do as iNav starts... but then never go to their center position again. In fact, they don't move at all any more. Take the model home and after investigation
both wing servos died at the same time. One of them is obviously burned, with a big black spot and a melting of the case. The other just rotates until it hits the stop and stays there.
Well that is certainly weird, right? So I replaced the two servos. That's when I remembered that one of the V-tail servos also stopped working between me centering it with the tester and being connected to the flight controller. It was a used servo so I assumed that one was just "its time" but now I am thinking it might be systemic to the build. I added a 330uF capacitor to the 5V line to maybe catch some spikes that were frying the servos?
Took it out again, flew perfectly for 15 minutes of LOS, so I added the FPV camera. Took it for a quick flight around to make sure the aerodynamics hadn't changed, checks out, landed... aaaaaand the flight controller stops powering up at all. Turns out I
burned out another servo in the V-tail which melted and is a dead short on the 5V line now. This. is. insanity. More importantly, the flight controller had been used for over a year in another build without any issue.
This time, I've added a 3A switching BEC to exclusively drive the 4x 9g servos. I've never needed this before so I'm not sure what has changed to cause these issues. If another servo dies on this build, I'm going to have to suspect that the flight controller is doing
something to anger them and have to replace it. My frugal side will be sad to see that the $17 Omnibus F4 Pro wasn't up to the challenge of me pushing it around for a couple years.
So far so good though, and I FINALLY FLEW FPV on this model I started to fly FPV with. I flew about 15 minutes on 1100mAh, mostly between 50-60kph at a rate of 82mAh/km. I think the wing design is good now, so I'll be posting that shortly along with an updated fuselage design with some minor tweaks.