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All things HotWire: Cutting all the foams!

Just like the title says, I want to see an in-depth analysis on closed cell (and if you're brave enough open cell) foams of up to 3lb densities (for practicality it could be up to 2lb)

on a somewhat related note, I have been studying to find the most efficient usage of a standard shipping pallet and was thinking of sending out my design for review. I specifically have been looking at the 72(to 96)" x 48" x 40", specifically in XLPE to make a large amount of wings