Progress!!
So I attempted to do the penguin on the other side of the rudder with Solartrim pressure adhesive material rather than Solite covering. Had more trouble getting a clean cut on this material, and couldn't salvage the lettering. I think with more practice the Solite method might give better results.
And here's where I notice my next mistake. Yep - didn't prepare for the servo wiring to go through the extra distance to the new flush mount location.
So time to find some wire to extend the servo leads and a thin tube that the wires will fit through.
Soldering on an extension to the servo lead - not going to have room to leave a standard connection in here..
Turning the tube into a long hollow drill with a file...
Carefully drilling through each of the ribs between the square servo lead hole and the new flush mount servo location. Just wiggling it with my fingers worked fine - no need for drills here.
Now pushing a thread through the tube with a little ball of tape and a wire.
And wrapping the wire around the servo lead pins - when they are popped out of the connector, the three of them will just barely fit into the tube.
Keeping pressure on the thread so the servo lead doesn't get lost, gently pull the aluminum tube back out.
Perfect! Now repeat for the other wing.
Next was a fitting of the motor and cowling. Turns out the canopy was too long - rather than cut it down, I stuck in some plastic stand offs between the motor mount and the firewall to bring it out to the right place. If this messes with my CG too much, I can always remove them and cut the cowling down.
Looks like a good fit now!
And with a little epoxy on the horizontal and vertical stabilizers to mount them permanently, I'll let this all sit for a few hours.