I'm getting my 27inch beta print started next week. Got some imoact modified bright white pla. Should work well if it crashes. I have gcode posted here mabey monday.
Sounds good. I'm getting my 3rd printer going (I hope) so I may have some time to test this weekend as well.
Ok, I'm gonna start the assembly instructions here. I'll probably eventually make a PDF or something to add to thingiverse, but for now, I'll just add instructions as I print the parts. And yes, some of these parts are ugly. Didn't bother to reprint ugly stuff as I was tuning for PETG.
All 6 of the fuselage sections can be glued together using the Popsicle stick trick. There's no particular order of operations for the fuse assembly.
Wings will work best if you go in the order laid out below.
Wing Sections 1&2 have four holes that need to be cut out so that you can run the motor wires that go to the ESC.
I use a hot knife, but a soldering iron would work as well. You could also wire wrap a blade to your iron to make a temporary hot knife. A normal hobby knife can work if you're really careful. If you're not careful, you can cut much further than you mean to, or separate layers and make a mess.
Once all 4 holes are cut, you can run your motor wires. I'm using 16 gauge wire, but if you've got some crazy motor and want to go bigger, there are holes on both the right and left sections if you run out of room. You can also see a piece of cheapo carbon fiber arrow. 8mm carbon tube will work as well. Heck, you could probably get away with smaller if it was supported, or wood if you don't mind the extra weight. Also, nothing is glued yet.
I prefer to glue the left and right wing section 1 pieces first. Once the wing section 1 pieces are glued, you can add CA to the section 2 pieces and glue them together. I don't put any glue into the tongue and groove bits until the whole wing is assembled. Makes it easy to line everything up that way.
The Left and Right Wing Section 3 piece has support material that needs to be removed.
Remove the helper discs material, or brim if you printed with either, and run your knife along the back side of the support at both ends
Then you can carefully insert your knife between the wing and the support material. I just use a standard knife for this, no need for a hot blade.
After you've traced the perimeter, if the support hasn't fallen off, you can gently pull it away with a set of pliers. If it's not coming off easily, you've got more cutting to do.
To be continued.....