Nice set up Nate. All hard mounted to the wall and well organized too!.
I saw the video of the rail system you used. Are you not worried they will flex and cause warps or curves in the wings when they extend the weight of the towers out past the wood supporting the rails? I would think that kind of weight would flex downward the further out they get.
Yeah that initially is something to worry about i thought but:
1) Keith (rckeith.co.uk) has been using this same setup for like 10 years? and no problem
2) Shawn at Defiant wings is using this to manufacture
3) Dave at Hazard wings (australia) is using this to manufacture
But what you have to realize is that this is not your standard cnc rig. There should be ZERO contact between anything in this machine and the material. There are no added forces accept when the towers get off from eachother and the spring adds tension to keep the wire tight.
These are 100lb weight capacity slides, 2 on each rail, so 200lb and they are moving like 25-30lb of weight...SLOW. These are not fast jerky movements.
The wire should be a temparture that the heat wave in front of the wire melts the foam, not the wire itself. The wire should never touch the foam.
Now that i have the towers moving around i can see in person that they are very rigid. There is some give once you apply the springs to the wire but it stays at that point, its a constant tension.