PHugger I tried that and was able to get close but was still off by .25". My first frame is 90% finished with the odd ball scale so we will see if it works. I will just have to fly it smash it and try it again. Next time I will try your advice Jhitesma.
Thanks for the advice.
The knuckle design is really forgiving. I made my first one using a razor blade to cut out the knuckles from plywood - as you can guess my accuracy was not that great
The nice thing about accurate parts on the knuckle is they're easily interchangeable. With less accurate parts it just means once you drill the holes things only like to go together in that orientation. But - just make the holes a bit bigger and things will align - then cinch down the bolts to hold it in place.
Just tweak your boom lengths to try and make sure the shape is a square more than a rectangle. But being 0.25" off is no big deal and really won't affect the way it flies.
The author of bigprint suggests using color inkjet printers rather than laser as in his experience they're more accurate (it has to do with keeping the colors aligned) but I usually print on my B&W laser and even though it's a super cheap one (I Paid barely $100 for it almost 10 years ago and have only replaced the toner twice!) I get really good accuracy out of it. It is slightly more accurate in one direction than the other which I think is due to the grain of the paper and expansion/contraction of same from the heat the laser generates. But for RC plans it's plenty accurate.