In the interest of not having my plane smash into a million pieces each time it crashes, I decided to try and make a foam board version. Still no luck getting it to fly, so I started to suspect that the simulation tool I was using wasn't capturing the whole picture and decided to run a simulation of the whole aircraft using Simflow instead of relying on the simplified XFLR5 model. As I had realized, the XFLR5 model is simply not adequate for this kind of work, which means all of my previous results are at least somewhat suspect. My current design, that I was in the process of 3D printing is in fact very slightly unstable in the yaw direction, and many of my previous designs were fairly unstable. Here are a couple of graphs, one of the current 64mm version, and one of a 70mm version I have been working on.
The old 70mm version is about 3 times as unstable but mostly sees this instability past 4 degrees sideslip. These results also very clearly show that I will need to use augmented stability of some sort or other. That immediately means that building the avionics has now become the most difficult part of the project and that I won't be able to fit the electronics and sensors into any plane smaller than a 6s 70mm jet, and that I might even need to go to an 80mm design to carry everything. The good news here is that neither one is that wildly unstable, so my next step is going to be sizing drag rudders so that they can easily counteract the instability.
Having more complete CFD, also showed where my earlier approach was going wrong. Broadly, flow separates from the cockpit canopy even at smaller sideslip angles and disrupts airflow on the downstream wing. Having the inlets above the wing somewhat reduces this since some of that separated flow is redirected into the inlet, but it still isn't great.
It also looks like having the sharper corners on the cross-section aft of the CG doesn't really help and may even have been hurting.
However, it does look like I was right about the leading-edge vortex coming from where the wing sweep changes having a stabilizing effect, although this is mostly in the roll direction. The vortex coming from the leading edge on the outside of the turn is strengthened and the fuselage keeps it from spilling over as much onto the inside wing.
The good news here, is I now have a much better idea of how much work will actually be needed and how long a road this process could be. The bad news, of course, is that it is enormously longer than I was hoping.
One other cool thing that came out of this CFD is one of the clearest streamline images showing vortex lift generation I have ever seen. When a delta gets to a high angle of attack, it generates a powerful vortex from its leading edge that helps keep the flow attached, which is why delta wing planes are so good at high alpha. Here a couple of plots showing the vortices at 30 degrees angle of attack.
Vs. the same view but at 7 degrees angle of attack. There is still a small vortex at the smaller angle of attack, but it is far weaker and is not the primary contributor to lift generation.