Pulled the plug out of the mold just fine - just screwed a lag bolt into the foam and pulled and it popped right out. Not so lucky with the FW-42 one - destroyed the plug getting it out of the mold, but the mold is OK. Also put the motor on with two washers of right thrust and thread locker to keep it onboard.
So I put a skim coat of spackle inside the mold to fill in a couple little air pockets, and then sanded and started applying 3 coats of mold release agent.
During the drying cycles on the mold, I finished the aileron control horns and did a final test install of the wings. The left side of the top wing was dipping down just a little bit out of parallel, so I gave the cabanes a little bend and got all the flying surfaces parallel to each other. Also loaded up what I think is the right number of rubber bands. She currently weighs 3.62 pounds, and I read a few old timers saying the rule of thumb is one rubber band per pound of plane (and they were talking mono-wings), so I've got 4 bands on each wing. I supposed I could go to 6 on each wing to really prevent any flutter on a dive, but I don't want to crush the wings either.
And I cut slots for the battery strap too. She balances almost perfectly with a 3s2200 mah pushed up to the firewall. Once I get the cowling in place, I'll probably be able to slide the battery back just a little bit, but there is plenty of adjustment room.
And look how easy it is to change the battery - just slide the locking switch on the side of the fuselage down and pull the whole power pod out!
Not too many things left to do at this point.
- Make fiberglass cowling
- Paint cowling
- Cut & install vinyl side graphics
- Bind up and program the transmitter
- Go fly!!