Giant Plane Builds into 2022

billyshaw22

Active member
Little update, started the wing build but ribs are temporary until I get all the alignment right.
 

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billyshaw22

Active member
I got my nose glued on ready to shape, I also got a hatch built for wing mounting and I decided to take it up stairs in the living room for a quick test to get it out of the shop..
 

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billyshaw22

Active member
So the wing is started and getting everything set, I want to make sure there will be enough strength and yet still light
 

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billyshaw22

Active member
Building the motor boxes, I used 1/8 ply to the spar and epoxied everything in, I used 1/4 ply for the firewall, i epoxied that in and I plan on pinning the sides to the firewall with 1/8” round hardwood pegs. I am also planning on running hardwood supports on the rear side of the firewall to the sides for more strength.
 

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Baron VonHelton

Elite member
Building the motor boxes, I used 1/8 ply to the spar and epoxied everything in, I used 1/4 ply for the firewall, i epoxied that in and I plan on pinning the sides to the firewall with 1/8” round hardwood pegs. I am also planning on running hardwood supports on the rear side of the firewall to the sides for more strength.

I have GOT to get me some of those blue "zip grips" you got!! Awesome!!

:D
 

billyshaw22

Active member
Not a lot of progress since I have been having some complications with my cad program. Although it’s slowing me up, I was able to get the vertical fins started and laid out, I have one ready to figure out mounting and the other is shortly behind it.
 

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billyshaw22

Active member
So I got the vertical fins and rudders ready for the mounting configuration along with that I started a side project (maybe another build thread?) which I made the motor box up for while I was waiting for the glue to dry on my wing tube sockets I made for the out board wing panels
 

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billyshaw22

Active member
I did the added the supports to the firewalls and I also fitted the wing tube sleeves into the wing. I added the formers to the bottom of the motor box and made sure everything is close to being square as possible. I’m not 100% true square between the two firewalls, however I will be able to shim the motors to achieve the correct angles I will need so I’m not as worried about that. My main concern is strength and weight.
 

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billyshaw22

Active member
I got the center section flipped upside down and I and adding some braces and starting to sheet it, I plan to sheet the bottom only for now, I will wait to sheet the top until I have the outside wing panels so everything fits correctly before I lock it up.
 

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billyshaw22

Active member
Are you removing the plastic film/coating that comes on this foam? If not, are you doing anything to help the glue adhere through it?
after everything is built, I will remove the plastic, I only leave it on to help keep from hanger rash. I don't leave any plastic on the internal parts of the plane or at the glue joint. I found that if you leave it on and glue to it, it will peel off at some point.
 

billyshaw22

Active member
So after work through out the week I’m picking at the build, I have put other builds and projects in front of it over this last week getting ready to go to edgewater for the open house today…..so What I did do was getting stringers finished and all the supports put in on the center section. Hope fully tomorrow I will be getting back at it, along with the sopwith camel build.
 

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billyshaw22

Active member
With building on the camel, I also went through the center section on the wing and made sure the glue joints where good on all the braces i got one little sheet done on the top as well. I felt I had to do a test fit to the fuselage to make sure everything is staying squared up. Everything looks good and so it’s ready to start some of the sheeting.
 

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billyshaw22

Active member
I’m trying to get both planes to sheeting points so I don’t have to go back and forth, when I do the sheeting I take up a table just to lay the sheets out and cut them, so it’s a pain to do one or two little sections.
 

billyshaw22

Active member
So slowly I’m getting things done, I ended up adding more supports got and got them done, I also started on the flaps and getting the idea of how I want them to work. At this point it’s not looking like auto of progress, however there is a lot of trial and error going on, that’s the time killer..
 

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billyshaw22

Active member
Well this is going to be where I stop on this project for a while, I’m obviously not going to be getting it done this year for any of the events, however I will be still working on it when I get time but just slowly. I am in the process of trying to get the camel finished up for wings over edgewater so this will be on hold. I did get the wing tubes sleeves in and the bottoms of the center section sheeting done. I have the flap ribs cut out and getting all of that ready to build so it will be a small side job I can do and not take up a bunch of space.
 

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